Name: Cost-Saving Automated Checkweigher Solutions for High-Volume Production
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers
Availability: InStock

منزل المنتجات جهاز تدقيق الوزن التلقائي

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

تفاصيل المنتج:

Place of Origin:	CHINA
Model Number:	Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

شروط الدفع والشحن:

Minimum Order Quantity:	1 set
الأسعار:	قابل للتفاوض
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

اتصل

مفصلة وصف المنتج

منتج:	حل تحديات تباين الوزن في التصنيع مع أدوات الاختيار الذكية	السرعة القصوى:	150-800 عنصر/دقيقة (قابلة للتكوين)
دقة وزن:	± 0.1g إلى ± 2G (تعتمد على السرعة)	الحد الأدنى للانحراف القابل للاكتشاف:	0.5 ٪ من الوزن المستهدف
نوع النقل:	بلاستيك وحدالي أو حزام بلاستيكي أو حزام بو	نظام الرفض:	اندفاع هوائي أو بوابة إسقاط أو محول الذراع
عرض الحزام:	150-600mm (قابل للتعديل)	المعايرة التلقائية:	المعايرة الذاتية كل 4-8 ساعات
وقت التغيير:	<5 دقائق (تصميم أقل الأدوات)	القدرة متعددة الحارات:	2-6 الممرات الموازية
استهلاك الطاقة:	0.5-1.2 كيلوواط (أوضاع لتوفير الطاقة المتاحة)	متوسط الوقت بين الفائقة (MTBF):	> 25000 ساعة
تعديل العملية في الوقت الحقيقي:	ردود فعل تلقائية لملء الآلات	الصيانة التنبؤية:	مراقبة ارتداء المكونات القائمة على الذكاء الاصطناعي
تكامل البيانات:	ERP/MES/SCADA متوافق (OPC UA ، JSON ، XML)	الموافقات التنظيمية:	FDA ، EU 2017/745 (MDR) ، OIML R51
تصنيف IP:	IP54 (قياسي) ، IP66 (WashDown متاح)	مستوى الضوضاء:	<65 ديسيبل
إبراز:	automated checkweigher for high-volume production,cost-saving automatic checking weigher,industrial checkweigher , cost-saving automatic checking weigher , industrial checkweigher

Cost-Saving Automated Checkweigher Solutions for High-Volume Production

Solving Weight Variation Challenges in Manufacturing with Smart Checkweighers

Key Specifications

Attribute	Value
Maximum Speed	150-800 items/minute (configurable)
Weighing Accuracy	±0.1g to ±2g (speed-dependent)
Minimum Detectable Deviation	0.5% of target weight
Conveyor Type	Modular plastic, stainless steel, or PU belt
Rejection System	Pneumatic pusher, drop gate, or arm diverter
Belt Width	150-600mm (adjustable)
Auto-Calibration	Self-calibrating every 4-8 hours
Changeover Time	<5 minutes (tool-less design)
Multi-Lane Capability	2-6 parallel lanes
Power Consumption	0.5-1.2 kW (energy-saving modes available)
Mean Time Between Failures (MTBF)	>25,000 hours
Regulatory Approvals	FDA, EU 2017/745 (MDR), OIML R51
IP Rating	IP54 (standard), IP66 (washdown available)

Introduction

In high-volume manufacturing, even minor weight variations can lead to significant financial losses due to product giveaway, regulatory fines, and customer returns. Automated checkweighers provide a cost-effective, high-speed solution to ensure weight compliance while optimizing production efficiency.

Key Cost-Saving Benefits

1. Reduction in Product Giveaway

Problem: Overfilling (giveaway) increases material costs—e.g., a 0.5g overfill in a food plant producing 1 million units/month wastes 500kg of product.
Solution: Smart checkweighers dynamically adjust filling machines to maintain ±0.1g accuracy, reducing giveaway by 2-5%.
ROI Example: Product cost: $10/kg → Monthly savings: 500kg × $10 = $5,000/month

2. Minimizing Underweight Rejections & Fines

Problem: Underweight products violate labeling laws (e.g., FDA, EU weights & measures regulations), leading to fines & recalls.
Solution: Real-time weight monitoring rejects underfilled products before packaging, ensuring compliance.
Cost Avoidance: Prevents regulatory fines ($10,000 per violation) and recalls ($50,000+ per incident).

3. Lower Labor Costs with Full Automation

Problem: Manual weight checks are slow, inconsistent, and labor-intensive.
Solution: Automated checkweighers operate at 600-800 units/minute, replacing 3-5 workers/shift.
Labor Savings: 9 workers replaced annually → $360,000/year in wage savings.

4. Reduced Waste & Rework Costs

Problem: Incorrect weights lead to rejected batches, repacking, and disposal costs.
Solution: Instant rejection of out-of-spec products reduces rework by 90%.
Waste Reduction: From 3% to 0.3% rejection rate → 27,000 fewer wasted units/month at 1M production volume.

5. Energy & Maintenance Savings