Name: Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
Brand: SMARTWEIGH INSTRUMENT CO.,LTD
SKU: Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing
Availability: InStock

منزل المنتجات جهاز تدقيق الوزن التلقائي

Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

تفاصيل المنتج:

Place of Origin:	CHINA
Model Number:	Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

شروط الدفع والشحن:

Minimum Order Quantity:	1 set
الأسعار:	قابل للتفاوض
Packaging Details:	Caron box
Delivery Time:	10-30days
Supply Ability:	2000 set per month

اتصل

مفصلة وصف المنتج

منتج:	أنظمة الوزن الذكي مع التحكم في الجودة القائم على الذكاء الاصطناعي في التصنيع	Detection Capability:	Underweight/Overweight, missing components, packaging defects
معدل الرفض الكاذب:	<0.5 ٪ (التحسين الذاتي عن طريق التعلم المستمر)	تحمل الرطوبة:	10 ٪-95 ٪ (غير مكثف)
مقاومة الاهتزاز:	<0.5 م/ثانية (منظمة العفو الدولية تعوض عن الاضطرابات البسيطة)	بروتوكولات الاتصال:	Ethernet ، Wi-Fi ، RS-485 ، Bluetooth (لتكوين الهاتف المحمول)
الشهادات:	FDA 21 CFR الجزء 11 ، أوزان وتدابير الاتحاد الأوروبي (MID) ، GMP ، ISO 9001/13485	متطلبات بيانات التدريب:	500-5000 عينة لمعايرة النموذج الأولي
التعلم التكيفي:	أوزان/المعلمات التلقائية بناءً على بيانات جديدة	Predictive Maintenance:	Alerts for belt wear, motor faults, or calibration drift
إبراز:	AI-driven smart checkweigher systems,manufacturing checkweigher with quality control,Mettler Toledo load cell checkweigher , manufacturing checkweigher with quality control , Mettler Toledo load cell checkweigher

Smart Checkweigher Systems with AI-Driven Quality Control in Manufacturing

Product Attributes

Attribute	Value
Detection Capability	Underweight/Overweight, missing components, packaging defects
False Rejection Rate	<0.5% (self-optimizing via continuous learning)
Rejection Mechanism	Pneumatic pusher, diverter arm, or drop gate
Humidity Tolerance	10% – 95% (non-condensing)
Vibration Resistance	<0.5 m/s² (AI compensates for minor disturbances)
Communication Protocols	Ethernet, Wi-Fi, RS-485, Bluetooth (for mobile config)
Certifications	FDA 21 CFR Part 11, EU Weights & Measures Directive (MID), GMP, ISO 9001/13485
Training Data Requirements	500–5,000 samples for initial model calibration
Adaptive Learning	Auto-updates weights/parameters based on new data
Predictive Maintenance	Alerts for belt wear, motor faults, or calibration drift

Overview

Smart Checkweigher Systems with AI-Driven Quality Control represent an advanced evolution in manufacturing quality assurance. These systems integrate high-precision weighing technology with artificial intelligence (AI) and machine learning (ML) to ensure product weight compliance, detect anomalies, and optimize production efficiency. By leveraging real-time data analytics and adaptive learning, they minimize waste, reduce errors, and enhance overall product consistency.

Key Features & Capabilities

High-Speed Precision Weighing: Utilizes ultra-sensitive load cells and dynamic weighing mechanisms to measure product weight with extreme accuracy (±0.1g or better, depending on application). Capable of handling high-throughput production lines (up to 600+ items per minute).
AI-Powered Anomaly Detection: Employs machine learning algorithms to analyze weight distribution trends and identify deviations (underweight, overweight, or irregular packaging). Self-improving models reduce false rejections by learning from historical data.
Real-Time Process Optimization: AI dynamically adjusts calibration based on environmental factors (temperature, vibration) to maintain accuracy. Predictive analytics detect potential equipment wear or drift before failures occur.
Automated Rejection & Sorting: Integrated reject mechanisms (pneumatic arms, diverters) automatically remove non-compliant products from the line. Supports multi-stage sorting based on weight thresholds and quality parameters.
Seamless Integration with Industry 4.0: IoT-enabled for remote monitoring and control via cloud platforms (e.g., AWS, Azure). Compatible with MES (Manufacturing Execution Systems) and ERP software for end-to-end traceability.
Advanced Reporting & Analytics: Generates real-time dashboards with KPIs (rejection rates, OEE) and trend analysis. Provides root-cause diagnostics for production bottlenecks.

Applications Across Industries

Food & Beverage: Ensures portion control compliance (e.g., snacks, meat, canned goods).
Pharmaceutical: Verifies tablet/capsule weight for dosage accuracy (GMP compliance).
Cosmetics & Chemicals: Detects fill-level inconsistencies in bottles/tubes.
E-commerce & Logistics: Prevents shipping errors by validating parcel weights.

Specifications

Parameter	Specification
Weighing Range	0.1g - 50kg (customizable based on application)
Accuracy	±0.1g to ±1g (depends on speed & product type)
Maximum Throughput	100 - 600 items/minute (adjustable for line speed)
Minimum Product Length	10mm - 500mm (configurable belt width)
AI Model	Deep Learning (CNN/RNN) for anomaly detection
Detection Capability	Underweight/Overweight, missing components, packaging defects
False Rejection Rate	<0.5% (self-optimizing via continuous learning)
Data Logging	CSV, SQL, Cloud (AWS IoT, Azure)
Integration	REST API, OPC UA, MQTT, PLC (Siemens, Allen-Bradley)
Power Supply	110V/220V AC, 50/60Hz
IP Rating	IP65 (dust/water-resistant) or IP69K (food/pharma-grade)
Operating Temperature	0°C to 45°C (optional cooling/heating for extremes)
Belt Width	100mm - 600mm (standard/custom)
HMI (Human-Machine Interface)	7"-15" touchscreen with real-time analytics dashboard
Safety Features	Emergency stop, overload protection, guard rails
Rejection Mechanism	Pneumatic pusher, diverter arm, or drop gate
Conveyor Type	Stainless steel (304/316), modular belt or chain-driven